$183K in Annual Margin Leakage Identified in Two Weeks
Specialty mechanical contractor, 62 employees, $14.6M revenue
Situation
Growing steadily but actual margins consistently ran 5–7 points below bid margins. Nobody could explain the variance.
What We Found
Three operational blind spots: labor variance on rough-in phases invisible at the project level, change orders executed before pricing, and small-works markup that did not cover actual overhead.
What We Installed
Real-time margin dashboard, phase-level labor tracking with automated alerts, change order workflow with mandatory pricing gates, corrected overhead allocation model, automated WIP report generation.
Results
$127K recovered in year one. PM reporting time reduced from 11.4 to 3.1 hours per week. WIP generation reduced from 2 days to 3 hours per month.